Seamless Aluminum Tubular Busbar 6063, 6101, 6061

• Customization: Available
• Color: Red
• Application: Transportation Tools, Door & Window, Decorations
• Model NO.: 6061
• Technique: Cold Drawn
• Grade: 6000 Series
• Temper: T3 - T8
• Surface Treatment: Oxidized
• Alloy: Alloy
• Elongation: More Than 10%
• Transport Package: Export Standard Wooden Pallet
• Specification: According to Customer Requirement
• Trademark: Chalco Aluminum
• Origin: Henan China
• HS Code: 7606125900
• Production Capacity: 20000mt/Month

Product Description

Seamless Aluminum Tubular Busbar 6063, 6101, 6061

Seamless aluminum tubular busbar refers to a seamless aluminum tube that is made of pure aluminum or aluminum alloy and processed into a hollow along its length. The size of the seamless tube is more uniform, and the performance is better than the seam tube, so the seamless aluminum alloy bus compared with ordinary aluminum alloy busbar tubes, the tube has better mechanical and electrical properties.

The commonly used alloys for seamless aluminum tubular busbars are 6063, 6061 and 6101. 6063 alloy is widely used in outdoor high-voltage substation bus bars with its excellent mechanical and electrical properties. Where high strength and low conductivity are required, 6061 aluminum alloy busbar tubes are used. In the case of requiring high electrical conductivity and minimal loss of mechanical properties, 6101 alloy is used.

Specs:
1. Executive standard: GB/T27676-2011 seamless aluminum tubular busbar
2. Alloy: 6063, 6101, 6061
3. Temper: T6
4. The product has a hollow tube structure, with a glossy surface, beautiful appearance and uniform size.
5. Outer diameter: φ60mm to φ450mm;
6. Wall thickness:  from 3mm to 15mm,
7. Length: Maximum 15 meters

Features of seamless aluminum tubular busbar:
1. Good shielding effect and strong anti-interference;
2. Better mechanical strength;
3. Low loss, large capacity and bandwidth;
4. Not crack or be damaged easily.

The Chemical composition and Mechanical properties of seamless aluminum tubular busbar

Alloy

Chemical component(%)

Si

Fe

Cu

Mn

Mg

Cr

Zn

B

Ti

Ni

Other

Al

Each

Total

6063(6063G)

0.2- 0.6

≤0.35

≤0.1

≤0.1

0.45- 0.9

≤0.10

-

-

-

-

≤0.05

≤0.15

Remain

6101

0.30- 0.7

≤0.50

≤0.10

≤0.03

0.35-0.8

≤0.03

≤0.10

≤ 0.06

-

-

≤0.03

≤0.10

Remain

 

Property / Alloy	6101	6063
Temper	T6	T6
Density(g/cm³)(20ºC)	2.73	2.75
Melting point  ºC	616-665	630-650
Tensile Strength MPa	≥210	≥205
Yield strength MPa	≥185	≥175
Elongation %	≥8	≥8
Thermal conductivity, (K /ºC x cm x s)	0.5	0.5
Electrical Conductivity IACS%	52	52
20ºC Temperature coefficient of electrical  resistance I/ºC	0.0032	0.0041
20ºC Electrical Resistivity β,Ω.m/m	0.031	0.034
Poisson's Coefficient μ	0.31	0.315

The external diameter allowable deviation and wall thickness allowable deviation of seamless aluminum tubular busbar
The external diameter allowable deviation (unit: mm)

Nominal  external diameter	>50~75	>75~120	>120~150	>150~200	>200~250
Normal level ±	0.23	0.30	0.40	0.60	0.80
High Precision level ±	0.15	0. 20	0.30	0.50	0.70

The Wall thickness allowable deviation (unit: mm)

Nominal Wall Thickness		>3.0~4.0	>4.0~5.0	>5.0~8.0	>8.0~10	>10~15
Average wall thickness and Nominal Wall Thickness  ±	Normal level	0.30	0.40	0.50	0.70	0.80
	High Precision level	0.15	0.15	0.20	0.30	0.40
Any wall Thickness and Nominal Wall Thickness  ±	Normal level	0.40	0.50	0.60	0.80	1.00
	High Precision level	0.20	0.20	0.30	0.40	0.50

Application of seamless aluminum tubular busbar:
Seamless aluminum tubular busbar is mainly used as overcurrent conductor in power construction projects, such as conductor connection between power grid transmission conductor and transformer substation, jumper in transmission line, connection conductor in power equipment and high current DC ice melting device,It is a new conductor to replace the traditional rectangular, groove, bar-shaped bus and soft conductor.
It is one of the key equipment (materials) in power transmission and transformation system, and plays a vital role in the safe and reliable operation of power transmission and transformation system and power equipment.

Common tubular busbar, Liner tube & sealing ball size or sealing cover size.

Main Bus Pipe Tube		Liner Bus Pipe Tube		Sealing ball  or Sealing cover
OD (mm)	Wall Thickness (mm)	OD (mm)	Wall Thickness (mm)	OD (mm)
80	4	71	3	70
90	5	79	4	79
100	5	89	5	89
110	5	99	5	99
120	5	109	5	109
130	7	115	7	115
150	7	135	7	135
150	10	129	10	129
170	7	155	7	155
170	10	149	10	149
200	10	179	10	179
250	10	229	10	229